Performance characteristics: -Constructed based on the standard platform, it skillfully integrates the modularized design with special design, which is not only economical and practical, but also highly adaptable to the special working condition requirements of the air-cooled island. This design concept enables the gearbox to meet the performance requirements while effectively controlling the cost, bringing users a higher cost-effective.
-The unique gear shaping technology plays a key role in significantly improving the gear meshing performance. It makes the transmission process smoother and more fluent, greatly reduces the operating noise, and creates quieter and more comfortable conditions for the working environment.
-The case adopts innovative curved surface design, which greatly improves the heat dissipation efficiency and effectively controls the temperature rise. Even under the condition of long-time continuous operation, the working temperature can be kept low, which ensures the stability and long life of the gearbox.
-Equipped with a variety of flexible lubrication configurations, it can accurately meet the needs of various complex working conditions. Whether it is high temperature, high humidity or dusty environment, it can ensure that gears and bearings can be fully and effectively lubricated and protected.
-The external components are designed to be simple, reliable and easy to operate and maintain in the field. It reduces the difficulty and time cost of maintenance personnel and improves the maintainability and availability of the equipment.
Main technical parameters: -The torque range is between 10.3-41.5 (kN.m), which can provide just the right torque output for different sizes of air-cooled island equipment and meet the operating requirements under various load conditions.
-The speed ratio range of 8-22.4 provides moderate speed regulation options, enabling the equipment to achieve optimal operating speed and efficiency in different working scenarios.
Main application areas: -In the power industry, MHC series air-cooled island gearboxes provide stable and reliable power support for the cooling system of power plants. It ensures that the generator set can effectively dissipate heat and maintain normal working temperature during operation, so as to guarantee the power generation efficiency and the safe and stable operation of the equipment.
-In the field of chemical industry, this series of gearboxes plays an important role in the cooling process of chemical production. It helps chemical equipment dissipate excess heat in time, maintains the stability and continuity of the production process, and improves the quality and output of chemical products.
Important Tips: -When installing MHC series air-cooled island gearbox, it is necessary to choose a smooth and solid foundation and make sure the installation position is level to ensure the normal operation and even force of the gearbox.
-The installation process should be carried out by professional personnel in strict accordance with the installation manual, paying special attention to the connection fastening and centering accuracy of each component to prevent malfunction and noise caused by installation deviation.
-Before initial use, the lubrication inside the gearbox should be checked in detail to ensure that the quality and level of the lubricant meet the requirements to avoid early wear caused by insufficient lubrication.
-During operation, regularly monitor the oil temperature, oil pressure and oil level, as well as the vibration and noise level of the gearbox. Once any abnormality is found, stop the machine immediately for inspection, find out the cause and deal with it in time.
-Strictly follow the specified torque and load operation to avoid overloading situation. Prolonged overloading may cause damage to gears and bearings and shorten the service life of the gearbox.
-Perform regular maintenance on the gearbox, including replacing lubricating oil, checking seals, and cleaning heat dissipation surfaces. The maintenance cycle should be reasonably determined according to the actual use and working environment.
-When stopping for maintenance, the power supply must be cut off first, and wait for the gearbox to stop running completely before operation. At the same time, protective measures should be taken to prevent personnel injury caused by accidental startup.
-In poor working environments, such as dusty, humid or corrosive places, the protection and sealing measures of the gear box should be strengthened to prevent external pollutants from entering the interior.
-For any repair and replacement parts work of the gear box, be sure to use the original genuine parts to ensure the performance and reliability of the gear box.
-Establish a perfect equipment operation and maintenance file to record each inspection, maintenance and repair, so as to facilitate the tracking of the historical status of the equipment and the prediction of possible problems.
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