Compressor High Speed Gearboxes

- Customizable design to meet the needs of different working conditions

High-speed Gearboxes for compressors and expanders can be customized to meet a wide range of complex operating conditions. Whether it is high pressure, high temperature, low temperature or low pressure environment, our gearboxes can be flexibly designed according to the actual needs of customers to ensure stable operation under all kinds of extreme conditions. This highly customized capability makes our gearboxes have a wide range of applications in the chemical industry.

- Various accessories and testing devices can be integrated on demand

In order to meet the diversified needs of customers for gearbox functions, NANCOR Gear offers a wide range of accessory options, such as lubrication systems, cooling systems, temperature monitoring devices, vibration monitoring devices, and so on. These accessories can be integrated according to the customer's actual needs to ensure higher reliability and stability of the gearbox during operation. At the same time, the integrated testing devices can monitor the operating status of the gearbox in real time, detect and deal with potential problems in a timely manner, and improve the overall performance of the equipment.

- Gearboxes and accessories meet API, AGMA and ISO international and industry standards.

High speed gearboxes for compressors and expanders and their accessories are designed and manufactured in strict compliance with advanced international and industry standards such as API (American Petroleum Institute), AGMA (American Gear Manufacturers Association) and ISO (International Organization for Standardization). This not only ensures the high quality of the gearboxes, but also makes them widely applicable and recognized worldwide. At the same time, these standards also provide a strong guarantee for the safe and reliable operation of the gearboxes.

- Gear Accuracy IS0 Grade 3-5

The accuracy of gears is one of the important indexes to measure the performance of gearboxes. The high-speed gearboxes for compressors and expanders of NANKO Gear adopt high-precision gear manufacturing technology, and the gear precision reaches ISO 3-5 grade. The high-precision gear design not only improves the transmission efficiency of the gearbox, but also significantly reduces vibration and noise, extending the service life of the equipment. At the same time, high-precision gears can also better adapt to a variety of complex working conditions, to ensure that the gearbox can operate stably in a variety of extreme conditions.

- Efficiency up to 98.5% or more

In the chemical industry, high-efficiency gearboxes mean lower energy consumption and higher productivity. NANKO Gear's high speed gearboxes for compressors and expanders achieve transmission efficiencies of over 98.5% through optimized design and advanced manufacturing processes. This high efficiency feature enables the gearboxes to minimize energy loss when transmitting power, improving the overall energy efficiency of the equipment. At the same time, the high efficiency gearbox can also reduce the operating costs of the equipment, creating greater economic benefits for customers.

- Low noise and smooth operation

In the design and manufacturing process, the impact of noise and vibration on equipment performance is fully considered in the design and manufacture of high-speed gearboxes for compressors and expanders. By adopting advanced noise reduction technologies and optimizing the structural design of the gearboxes, we have succeeded in keeping the noise at a low level and ensuring the smooth operation of the gearboxes. This not only improves the comfort of the equipment, but also extends its service life. At the same time, the smooth operation can also reduce the wear and tear and failure rate of the equipment, and improve the reliability and stability of the equipment.

 

- Conventional center distance: 200-800 mm

High-speed gearboxes for compressors and expanders offer a wide range of center distances to meet the transmission requirements under different working conditions.

- Ratio range: 1-10

The gearboxes are available in a wide range of ratios, from 1 to 10, to meet the needs of different operating conditions.

- Speed range: ≤25,000 r/min

Our gearboxes are suitable for high speed environments, with a maximum speed of up to 25,000 r/min, ensuring efficient and stable operation of the equipment.

- Rated power: ≤ 20,000 kW

NANKO Gear's high speed gearboxes for compressors and expanders are available in a wide range of power ratings, from a few thousand watts to 20,000 kW, to meet the needs of equipment of varying sizes and powers.

 

High-speed gearboxes for compressors and expanders are widely used in air and gas compression and separation machinery. As the main transmission equipment in the chemical industry, our gearboxes have won the trust and praise of many customers for their high efficiency, high reliability and customized design capability. Our gearboxes play an important role in air compressors, gas compressors, gas separators and other equipment, providing strong support for production in the chemical industry.

 

- Correct selection and installation

When selecting high-speed gearboxes for compressors and expanders, the correct selection should be made according to the actual working conditions and needs of the equipment. Meanwhile, during installation, the operation should be carried out in strict accordance with the requirements of the installation manual to ensure that the installation position, fixing method and transmission method of the gearboxes meet the design requirements. Correct selection and installation is to ensure the stable operation of the gear box foundation.

- Regular maintenance and repair

In order to ensure the long-term stable operation of the gear box, the gear box should be regularly maintained and serviced. This includes checking the lubrication of the gear box, cleaning the internal and external dirt of the gear box, checking the wear of the gears and bearings, and so on. Through regular maintenance and servicing, potential problems can be detected and dealt with in time, extending the service life of the gearbox.

- Pay attention to safe operation

When operating high-speed gearboxes for compressors and expanders, attention should be paid to safe operating practices to avoid accidents. For example, before starting the gearbox, it should be ensured that there are no people or obstacles around; during the operation of the gearbox, it should be avoided to touch or close to the rotating parts; after stopping, it should be cut off the power supply and wait for the gearbox to completely stop before carrying out maintenance and repair work. At the same time, it should also regularly conduct safety training for operators to improve their safety awareness and operating skills.