Customized design: It can be customized according to the specific needs of different units to fully meet diversified project requirements, whether it is a large power plant or a small distributed energy project, it can create the most suitable gearbox solution.
flexible integration of accessories: A variety of accessories can be integrated into the gearbox design according to actual needs, which enhances the functionality and coordination of the overall system, reduces additional installation and adaptation work, and improves the convenience and efficiency of project implementation.
High standard compliance: Strict compliance with international and industry standards such as API, AGMA and ISO ensures that the products reach the top level in terms of quality, safety and reliability, which provides a solid guarantee for stable operation under all kinds of harsh working conditions.
High-precision gears: Gear precision reaches ISO 3 - 5, realizing precise transmission, effectively reducing friction loss, reducing equipment wear and prolonging the service life of the gearbox, and also helping to improve the operational stability and efficiency of the entire power generation system.
High efficiency and energy saving: the efficiency is as high as 98.5% or more, minimizing energy loss in the process of energy conversion and significantly reducing operating costs, which is in line with the development trend of efficient use of modern energy and creates greater economic benefits for users.
Low noise and smooth operation: low noise level during operation, extremely smooth operation, not only reduces the noise pollution to the surrounding environment, but also creates a relatively quiet and comfortable working environment for the operators, enhancing the working experience and production safety.
Intelligent detection guarantee: Equipped with high-precision vibration, temperature and other system detection functions, it can real-time and accurately monitor the operating status of the gearbox, timely detection and early warning of potential failures, and take measures in advance to effectively prevent sudden equipment failures, guaranteeing the high reliability of the gearbox operation, and reducing the risk of shutdown maintenance and costs.
Main technical parameters:
Center distance: its range is set at 200 - 1,000 (mm), this wide range provides abundant choices for power generation equipment with different power and structural layouts, and the center distance parameter can be flexibly determined according to the design requirements of the specific unit to achieve the best Power transmission effect.
Speed ratio range: between 1 and 10, this range can flexibly adjust the speed ratio between input and output, adapt to the speed characteristics of different prime movers such as gas turbine, steam turbine, etc., to meet the different demands for torque and speed under various power generation conditions, and ensure stable and efficient output of electric power.
Speed range: up to ≤25000 r/min, which is sufficient to cope with high-speed power generation scenarios, giving full play to the advantages of the high speed of the combustion turbine, and realizing high-efficiency power conversion and power output under the premise of ensuring safe and stable operation of the equipment, thus providing strong support for large-scale power generation.
Rated power: The maximum rated power is ≤100,000 kW, which can cover a wide range of power requirements from small distributed energy projects to large-scale power plants. It has strong power carrying capacity and adaptability, and can show excellent performance in power generation applications of different scales.
Main application areas:
Gas turbine power generation in power plants: In the gas turbine power generation system, the high-speed gearbox, as a key power transmission component, accurately adjusts the rotational speed and matches the torque of the high-speed rotating power of the gas turbine, ensures efficient and cooperative work with the generator, and realizes stable and reliable power production, and it is an indispensable core equipment for modern gas turbine power generation.
Steam turbine power generation in power plants: For steam turbine power generation, the gear box also plays a crucial role, which can optimize the output speed of the steam turbine, improve the efficiency and reliability of the entire power generation system, and ensure that the steam turbine can stably deliver high-quality power to the power grid under different working conditions.
Distributed Energy Power Generation: In the field of distributed energy, no matter whether it is based on natural gas, biomass or other clean energy power generation projects, the High-speed Gearboxes of NANKAO Gear, by virtue of their flexible customization, high efficiency and reliable operation, have become the key hub connecting the prime mover and the generator in the distributed energy system, and have strongly promoted the local conversion of clean energy and the effective supply of distributed power.
Important Tips
Precise selection: When choosing high-speed gearboxes for combustion engines, users must combine the detailed technical requirements of their own power generation projects, such as power, speed, torque and other parameters, and accurately match the gearboxes' technical indexes such as center distance, speed ratio, speed and power, so as to ensure the compatibility and suitability of the equipment, and to avoid the problems of low operating efficiency or equipment failure caused by improper selection. 2.
Standardized operation and maintenance: During the installation, commissioning and daily use of the gearbox, it must be operated in strict accordance with the detailed manual provided by the product and follow the standardized process and technical requirements.
Henan Bocheng Import & Export Trading Co.
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