MTG High Speed Gearboxes

- Extraordinary speed, industry leader: MTG series of High-speed Gearboxes show amazing high speed performance, with the maximum speed rising to 67,000r/min and the maximum linear speed up to 176m/s. It is undoubtedly a bright star in the high-speed operation stage of energy, chemical industry, oil and gas, etc. Whether it is driving a steam turbine at high speed or helping centrifugal axial fan to run strongly, it can be very easy to do so with excellent power output to inject vigorous energy into all kinds of equipment. Whether it is driving the high-speed rotation of the turbine, or assisting the centrifuge axial fan to run strongly, it can be easily and easily, injecting surging vitality into all kinds of equipments with excellent power output, greatly improving the production efficiency, and leading the industry to a new trend of high-speed operation.

- Stringent standards, international standards: Strictly follow the API, AGMA and ISO and other international and industry advanced standards for design, like a rigorous international dancer, in the high standards of the stage precision dance. From the conception of the design idea to the carving of every detail, these standards are taken as the guideline to ensure that the products have a high degree of universality and reliability in the global scope, and easily cross the borders to meet the demanding needs of different regions and customers for high quality high-speed gearboxes, which manifests the international quality style.

- Excellent precision and exquisite craftsmanship: The precision of gears reaches ISO grade 3 - 5, which is a challenge and conquest to the limit of craftsmanship. Through advanced manufacturing technology and precision machining equipment, each gear tooth surface is carefully polished, as delicate as a work of art. High-precision gear meshing is as smooth as silk, effectively reducing energy loss and vibration, laying a solid foundation for the efficient and stable operation of the gearbox, and demonstrating the deep technological heritage and exquisite craftsmanship of South High Gear in the field of gear manufacturing.

- Outstanding efficiency, energy-saving pioneer: With an efficiency of over 98.5%, the MTG series of high-speed gearboxes can be regarded as a model of energy-saving and consumption reduction. In today's increasingly tight energy situation, its efficient Power transmission characteristics can maximize the conversion of input energy into useful work, reduce energy waste, and lower the operating costs of enterprises. Whether it is a long time continuous operation of power generation equipment, or high energy consumption of chemical production equipment, it can bring significant economic and environmental benefits to enterprises with excellent efficiency performance.

- Reliable and long-lasting, long life: the design life is not less than 20 years, which is a firm commitment to quality and reliability. Adopting advanced materials and scientific structural design, each component is strictly screened and optimized to withstand long time and high intensity operation. Whether in high-temperature and high-pressure chemical environments or in frequent start-stop power generation, MTG series high-speed gearboxes can operate consistently and stably, providing users with long-term reliable service and reducing the frequency and cost of equipment replacement.

- Strong load carrying capacity, light weight and high efficiency: The use of advanced light weight design technology realizes high load carrying capacity and reduces its weight at the same time. This unique design concept is like giving the gearbox a light weight, which reduces the overall load and inertia of the equipment on the basis of its strong power transmission capability. It not only helps to improve the response speed and operational flexibility of the equipment, but also saves a lot of costs in installation, transportation and maintenance, realizing a perfect balance between performance and cost.

 

- Structure: single-stage herringbone tooth structure, this structure has good mechanical properties and stability. The unique shape of herringbone teeth can disperse the load evenly, reduce tooth wear and fatigue, and improve the gear's load carrying capacity and service life. At the same time, the single-stage structure design simplifies the transmission chain, reduces energy loss and the risk of failure, and makes the operation of the gearbox more efficient and reliable.

- Speed ratio range: The speed ratio range is between 1-10, which provides abundant choices for matching the speed of different equipments. Whether you need a centrifuge with a high speed ratio or a blower with a relatively low speed ratio, you can find the right configuration within this speed ratio range to ensure that the equipment operates at the optimal speed for efficient energy conversion and material handling.

- Speed range: The high speed shaft speed range of 3,000-25,000 r/min is wide enough to meet the needs of many high speed machines. From low-speed start-up to high-speed stable operation, MTG series high-speed gearboxes can precisely control the speed, provide smooth power support for equipment, and ensure the normal operation of equipment under different working conditions.

- Rated power: The rated power covers 500-100,000kW, and its strong power output capability enables it to drive various large high-speed equipments. Whether it is a small oxygen generator or a large combustion turbine power generation equipment, all of them can get enough power from MTG series high-speed gearboxes to ensure the efficient operation and stable production of the equipment.

 

Widely used in gearboxes supporting steam turbine, combustion engine power generation, centrifuge axial fan, blower, compressor, high and low pressure pump, cracking catalytic energy recovery, oxygen generator and other units. In the field of steam turbine, it provides the key power transmission for the conversion of steam energy into mechanical energy and drives the generator to generate electricity stably; in the power generation of combustion engine, it transmits the power of gas turbine efficiently and ensures the supply of electricity; in the centrifugal axial fan, it helps to generate strong airflow by high-speed rotation and realizes the separation of materials or ventilation and air exchange; in the blower and compressor, it provides the stable power and ensures the transportation and compression of gas; in the high and low pressure pump, it drives the pump and the compressor, and in the high and low pressure pump, it drives the pump. In high and low pressure pumps, drive the pump body to run, to realize the transmission and pressure of liquid; in the cracking catalytic energy recovery device, to recycle energy and improve energy utilization; in the oxygen generator, to provide reliable power for the production of oxygen, and provide indispensable power support for the production and operation of many industrial fields.

 

- Before installation, be sure to carefully check whether the model and specification of the gear box match with the supporting equipment, check the flatness and strength of the installation foundation, ensure that the installation environment is clean and free of debris, and operate in strict accordance with the installation instructions, so as to avoid equipment failures or safety accidents caused by improper installation.

- Regularly conduct a comprehensive inspection of the gear box, including gear wear, bearing operation status, lubricant oil quality and oil level, etc., according to the operating hours and working conditions of the equipment, timely replacement of lubricants and wearing parts, to ensure that the gear box is always in a good state of operation, to extend the service life of the equipment.

- During operation, pay close attention to the operating parameters of the gear box, such as temperature, vibration, noise, etc., if abnormalities are found, it should be immediately shut down for inspection, troubleshooting and repair, strictly prohibit the equipment from running with faults to prevent the expansion of the fault, endangering personnel safety and production progress.

- Due to the application of special environments, need to pay attention to the protection of the gear box, to avoid chemical corrosion, high temperature radiation, dust contamination and other impacts, regular cleaning of the surface of the equipment dirt and impurities, to maintain good heat dissipation of the equipment, to ensure that it is still in the harsh environment can run stably and reliably.