Brand: BOCH
Applicable Industry: Energy &Amp; Mining, Construction Works, Manufacturing Plant
Performance characteristics:
-Reasonable torque distribution and economy: The torque range distribution of this series of gearboxes has been carefully designed, taking into full consideration the differences in torque requirements of mills of different sizes and production intensities.
-Compact and optimized structure: By applying finite element analysis technology to optimize the structure of key parts in depth, the MBY and MBYX series gearboxes have realized a more compact design under the premise of ensuring powerful performance.
-Superior Gear Shaping Technology: Unique gear shaping technology is one of the core advantages of this series of gearboxes. By precisely trimming the gear tooth shape, it effectively improves the meshing performance of the gears, making the transmission process smoother and smoother.
-Diversified oil sump design: Considering the usage habits and site conditions of different users, MBY and MBYX series gearboxes adopt two design schemes, including oil sump and without oil sump. The oil-containing sump design is convenient for the equipment to be used in some occasions with high requirements on lubrication system and relatively limited maintenance conditions, which can ensure that the key components such as gears and bearings are always well lubricated and cooled during operation to ensure the stable operation of the equipment.
-Simple and reliable external components: The design of external components follows the principle of simplicity and reliability, and is easy to operate and maintain on site. The layout of each component is reasonable, and the connection method is convenient, so that operators can easily operate the equipment without complicated tools and specialized skills when carrying out daily inspection, maintenance and fault repair.
A wide range of accessories and cost-effective: In order to meet the individual needs of different users, the MBY and MBYX series gearboxes provide a wide range of accessories to choose from.
Main technical parameters:
-Speed ratio range: The speed ratio range is 4-7.1, and this moderate speed ratio design can be well adapted to the process requirements of edge-driven mills such as cement mills and coal mills.
-Rated power: The rated power covers a wide range of 120-7,900 (kW), which can meet the different power requirements from small mills to large industrial production equipment.
Main application fields:
MBY and MBYX series gearboxes of
Gearboxes For Building Materials Equipment are mainly used in the edge drive mill systems of
Cement mill gearboxes and
Coal Mill Gearbox. In the process of cement production, from the crushing of limestone, clay and other raw materials to the final grinding of cement clinker, the gearbox, as the core of the transmission, bears the important task of transmitting the power stably to the mill to ensure that the cement materials can be fully ground to achieve the specified fineness and quality standards, which provides a strong guarantee for the production of high-quality cement. In the field of coal milling, for the grinding and processing of coal, the reliable performance and efficient transmission of the gear box can meet the requirements of the coal milling process for precision and output, and grind the coal into the appropriate particle size for subsequent combustion or other processing technology, which improves the utilization efficiency of coal and the efficiency of energy conversion.
Important Tips:
Before installing the gearbox, please be sure to read the product installation instructions carefully, ensure that the foundation of the installation site is level and firm, and that the installation process is carried out in strict accordance with the operating procedures to ensure the installation accuracy and levelness of the gearbox.
Regularly maintain the gearbox, check the oil quality and oil quantity of the lubricant, and timely replace worn parts, such as gears, bearings, seals, and so on. It is recommended to make a reasonable maintenance plan according to the running time and working conditions of the equipment and strictly implement it.
During the operation of the equipment, pay close attention to the operating status of the gear box, including temperature, noise, vibration and other parameters. If abnormalities are found, stop the machine immediately for inspection, find out the root cause of the problem and solve it in time.
For gearboxes designed with an oil sump, the sealing condition of the oil sump should be checked regularly to prevent lubricant leakage. If leakage is found, timely measures should be taken to repair to avoid equipment failure due to insufficient lubricant.
In the process of equipment maintenance and overhaul, use appropriate tools and equipment, follow the safe operation procedures to prevent personal injury and equipment damage accidents.