Gearbox for cement roller presses

-Fusion of modularization and special design: based on the standard platform for research and development, it skillfully combines modular design with special design. This innovative approach greatly improves the economy and applicability of the product while meeting diversified customer needs.

-Compact structure optimization: Finite element analysis technology is used to optimize the structure of key parts in depth. Through accurate simulation and calculation, the overall structure of the gearbox is made more compact, and higher performance output is realized within the limited space.

-Excellent Gear Shaping Technology: Unique gear shaping technology is a major highlight of this gearbox. Through the precise trimming of the gear tooth shape, the meshing performance of the gears is significantly improved, which makes the transmission process smoother and smoother.

-Diversified sealing design: Considering the various complex working conditions and environmental factors that may be faced in industrial production, the gearboxes of NANKAO Gear Roller Presses provide a variety of sealing forms and are equipped with special sealing structures.

-Complete unit supply: Providing customers with a one-stop solution, we can supply complete units including gearboxes, torque arm systems, couplings and oil supply systems. This complete package supply mode simplifies the customer's procurement process, reduces compatibility problems between different components, ensures that the whole transmission system works together to achieve the best performance, greatly shortens the installation and commissioning time of the equipment, and enables the customer to put into production operation faster.

-Convenient disassembly and assembly design: the specially designed shrinking disk and easy disassembly and assembly structure bring great convenience to the maintenance and overhaul work of the equipment. When the equipment needs maintenance or replacement of parts, the operator can quickly and easily complete the disassembly operation, reducing the equipment downtime, reducing maintenance costs, and improving the maintainability and availability of the equipment.

 

-Torque range: With a wide torque range of 200-5,800 (kN.m), it is capable of meeting the torque requirements of roller presses of different sizes and production intensities.

-Speed ratio range: The speed ratio range is 25-125, this wide range of speed ratio design makes the gearbox can adapt to a variety of different process requirements and production rhythm.

 

In the cement and mining industries, material crushing is a key production link. With its excellent performance, the gear box of South High Gear Roller Press is widely used in the process of pulverizing materials at various stages of cement production or various types of ore materials. In the cement production line, from the crushing of limestone, clay and other raw materials to the grinding of cement clinker, the gear box can operate stably and reliably to ensure that the materials are efficiently crushed into the required particle size, providing high-quality raw materials for the subsequent production process. In the field of mining, for the crushing and grinding of iron ore, copper ore and other types of ores, the high power density and stable transmission performance of the gear box can effectively cope with the hard texture of the ores and high load conditions, helping mining enterprises to improve production efficiency, reduce production costs and enhance economic benefits.

 

During the installation process, please operate strictly according to the installation manual provided by South High Gear to ensure the installation precision and position accuracy of the gearbox, and avoid equipment failure and safety hazards caused by improper installation.

Regularly carry out maintenance on the gearbox, check the oil quality and oil quantity of lubricant, and replace the worn parts in time to ensure the long-term stable operation of the gearbox. It is recommended to make a reasonable maintenance plan according to the operating conditions and working intensity of the equipment, and strictly implement it.

During the operation of the equipment, pay close attention to the operating status of the gearbox, including temperature, noise, vibration and other parameters. If abnormalities are found, stop the machine immediately for inspection, find out the root cause of the problem and solve it in time to prevent further expansion of the fault.

Choose a suitable operating environment to avoid the gearbox being affected by high temperature, humidity, corrosive media and other unfavorable factors. If necessary, corresponding protective measures can be taken, such as the installation of protective cover, ventilation and heat dissipation devices, in order to extend the service life of the equipment.