Cement Raw Material Crushing Gearbox

Fusion of Innovative Design Concepts: Based on the standard platform to carry out design work, the modular design is skillfully combined with special design. Modular design ensures the universality and interchangeability of components, which facilitates manufacturing, maintenance and subsequent upgrading, and effectively controls costs. While the special design is customized for specific working conditions and customers' individual needs, so that the product can give full play to the best performance in different application scenarios and maximize the economic applicability.

Compact structure and performance enhancement: The structure of key parts is optimized in depth by means of finite element analysis. By simulating the stress and strain distribution of the parts under various working conditions, unnecessary materials and structural redundancy are removed, resulting in a more compact structure. This not only reduces the overall weight of the gearbox and saves installation space, but also improves its power density and transmission efficiency, and enhances the overall performance of the product.

Advanced Gear Shaping Technology: Adopting unique gear shaping technology, the tooth profile and tooth direction shape are corrected accurately. In the process of gear meshing, it effectively improves the contact state, makes the load distribution more uniform, reduces shock and vibration, thus realizing a smoother transmission and significantly reduces the operation noise. This not only improves the service life of the gears, but also creates a relatively quiet and comfortable working environment for the operators and enhances the working experience.

Multiple sealing solutions: Provide a variety of sealing forms, and develop special sealing structures for special working conditions. Whether under normal working conditions or in harsh environments such as high temperature, high pressure and dusty conditions, it can effectively reduce the risk of leakage, ensure stable storage and circulation of lubricant inside the gearbox, ensure that the gears and bearings and other key components are well lubricated, and reduce the probability of wear and malfunction.

One-stop matching service: We can provide a complete set of equipment including gearbox, torque arm system, coupling and oil supply system. This one-stop supply mode reduces the coordination cost and time cost in the process of equipment procurement, ensures the compatibility and synergy between the components, and improves the reliability and stability of the whole transmission system.

Convenient disassembly and assembly design: with a shrink disk and special design, it greatly facilitates the disassembly and assembly of the gearbox. In the process of equipment installation and commissioning, maintenance and repair, and parts replacement, it can significantly shorten the operation time, improve work efficiency, and reduce labor intensity and maintenance costs.

 

Wide torque range: The torque range covers 200-5,800 (kN.m), which can meet the torque requirements of roller presses of different sizes and production capacities under various working conditions. Whether it is a small roller press with low torque requirement or a large industrial production line with high torque output of high power roller press, this gearbox can be accurately adapted and operated stably.

flexible speed ratio selection: the speed ratio range is between 25 - 125, according to the material characteristics, crushing process requirements and the overall layout of the equipment and other factors, flexible selection of the appropriate speed ratio. By adjusting the speed ratio, it can realize the effective control of the degree of material crushing and production efficiency to meet the diversified production needs.

 

It plays a key role in important industrial industries such as cement and mining. In the cement industry, it can be used for crushing materials at various stages of cement production, such as raw material crushing, raw material grinding, cement clinker grinding, etc., to ensure the precise control and efficient processing of material particle size in the cement production process. In the mining industry, for all kinds of ore materials for crushing processing, whether it is high hardness of metal ores, or relatively soft texture of non-metallic ores, can rely on its strong torque transmission and stable transmission performance, to achieve efficient crushing operations, for subsequent beneficiation, smelting and other processes to provide high-quality raw material base.

 

Before installation, the installation foundation should be strictly inspected and calibrated to ensure that the flatness, strength and stability of the foundation meet the requirements of the gearbox installation, to prevent vibration and displacement of the equipment during operation due to foundation problems.

Before the first operation of the gearbox, it must be fully cleaned, oiled and debugged in accordance with the prescribed procedures, check the fastening of each connection part to ensure that the oil circuit is unobstructed, and the oil temperature, oil pressure and other parameters are normal.

During operation, regularly monitor the operating status of the gearbox, including oil temperature, oil pressure, vibration, noise and other key indicators. If any abnormality is found, it should be shut down in time to check, analyze the cause and take corresponding maintenance measures, and it is strictly prohibited to run with faults.

Strictly according to the specified time period and standard requirements for equipment maintenance, timely replacement of lubricants, filter elements and other wear parts, gears, bearings and other key components for inspection and maintenance, to ensure that the equipment is in good operating condition for a long time.