Reducer gearbox for elevator

- Solid platform foundation and special module synergy: Rooted in the MHB standard industrial gearbox platform, this series of products cleverly integrates modularization and special design. The modularized design demonstrates high efficiency, with good generalization and interchangeability of parts, which speeds up the process and cuts down the cost in the production process, and allows for quick replacement of parts during maintenance, thus reducing the downtime. The special design can accurately cope with all kinds of working conditions, and the two complement each other to create an excellent quality of economic applicability, providing a reliable and cost-effective transmission solution for a wide range of application scenarios.

- Colorful gear shaping, smooth and quiet transmission: Unique gear shaping technology becomes the key to smooth transmission. Carefully sculpted tooth profile and tooth direction, gear meshing tends to be perfect, the force is uniform without sudden impact, and the operation is as smooth as a quiet stream. The noise is significantly reduced, which not only creates a comfortable working environment, but also reduces the wear and tear of the equipment, prolongs the service life of the gear box, and ensures that the equipment always maintains efficient and stable transmission of power in a long period of operation.

- The hardened gear face meets the standard, and the international quality is obvious: The hardened gear face design strictly follows the high international standards of ISO, AGMA and DIN. Every step from raw material selection to machining process is strictly controlled, giving the tooth surface excellent hardness, wear resistance and fatigue resistance. Under heavy load and complex working conditions, it shows strong bearing capacity and easily meets challenges, which not only ensures reliable operation of the equipment, but also makes the product stand out in the international market competition and demonstrates the high-end quality style.

- Various and reliable seals, simple and easy to use external components: A variety of sealing forms are available, which can be flexibly matched according to different application conditions, effectively preventing lubricant leakage and impurity intrusion, ensuring clean and stable operation of the gearbox interior. The design of external components is simple but not simple, with clear structure and solid connection, which makes operation and maintenance extremely convenient. Whether it is daily inspection, simple debugging, or more complex troubleshooting and repair, it allows operators to quickly get started, reduces the difficulty and cost of operation and maintenance, and improves the overall user experience.

 

- Torque range: 6.6-236 (kN.m), a wide range of torque to meet the power needs of light to heavy elevator equipment. In the light-duty bucket elevator in the grain industry, the lower torque can run smoothly; while facing the heavy-duty chain and belt elevator in the cement industry, it can also provide sufficient torque to ensure the efficient lifting of materials, and accurately adapt to the lifting operations of different industries and different scales.

- Speed ratio range: 25-90, flexible speed ratio setting provides diversified speed options for the hoist. According to the material characteristics, lifting height and process requirements, the speed ratio can be reasonably adjusted, so that the elevator can achieve the best working condition in the various stages of startup, acceleration, and uniform operation, to achieve accurate and stable material conveying, and improve production efficiency and product quality.

- Rated power: 13-1,773 (kW), the powerful rated power coverage is widely applicable to all kinds of elevator equipment. From small power elevators in small grain processing plants to large power elevator systems in large cement plants and mines, all of them can obtain the appropriate power support to ensure the normal operation of the equipment and promote the smooth operation of material lifting in various industries.

 

Mainly used in the chain and belt elevator in the building materials and cement industry, it undertakes the task of vertical transportation of cement raw materials, clinker and other materials, providing guarantee for the continuity of the cement production line. In the mining industry, to help the lifting operation of ore, slag and other materials, to ensure the efficient connection of mining and ore dressing process. In the grain industry, it provides power for the light-load bucket elevator to realize the smooth transportation and storage of grain, playing an indispensable role in the material lifting process of these industries.

 

- Before installation, carefully check the model, specification and installation size of the gear box and elevator equipment to ensure that they are perfectly matched and the installation foundation is firm and stable, so as to avoid equipment failure or safety accidents caused by improper installation.

- Regularly check the lubricant oil level and oil quality of the gear box, and replace the lubricant in time according to the specified time interval or operating hours to ensure good lubrication conditions and prevent the gear from increasing wear, heating or even damage due to poor lubrication.

- During operation, pay close attention to the operating parameters of the gear box, such as temperature, vibration, noise, etc., if abnormalities are found, it should be immediately shut down for inspection, to identify the causes and repair, and strictly prohibit the equipment from operating with faults, to prevent the expansion of faults, endangering personnel safety and production progress.

- According to different application conditions and environmental conditions, timely adjustment of the sealing form and parameters of the gear box, to ensure that it is in the humidity, dust, high temperature and other harsh environments can still maintain good sealing performance and operational reliability.