MBY, MBYX Series Gearboxes

- The torque range is reasonably distributed and economical. At the beginning of product design, the torque requirements of different sizes of mills in cement and other industries were fully considered. Through accurate calculation and simulation, a reasonable torque range is determined, which can meet the high torque requirements of large mills and also adapt to the lower torque requirements of small mills.

- Optimize the structure of key parts through finite element analysis, which is more compact. Finite element analysis is an important technical tool in modern engineering design. With the help of this technology, the key parts in the gearbox, such as gears and shafts, are analyzed in depth mechanically. Based on the analysis results, the shape, size and material distribution of the parts are optimized to minimize the use of materials and make the parts more compact under the premise of ensuring strength and stiffness.

- Unique gear trimming technology improves meshing performance, smoother transmission and lower noise. The meshing quality of gears directly affects the smoothness of transmission and noise level. The unique gear trimming technology adopted is through the precise trimming of the gear tooth profile and tooth direction, making the gear contact more uniform in the meshing process, thus effectively reducing the shock and vibration in the transmission process.

- Oil-containing sump and non-oil-containing sump designs are adopted to meet different needs. In practice, different installation conditions and use scenarios have different needs for the oil sump. The oiled sump design provides better lubrication and heat dissipation and is suitable for continuous high load operation, while the non-oiled sump design is more simple and suitable for applications with limited space or strict weight requirements.

- External components are simple and reliable, easy to operate and maintain in the field. The design of external components focuses on simplicity and reliability, adopting standardized interfaces and easy-to-operate structures. For example, easy-to-remove covers, clear markings, and intuitive operating instructions make it easy for field operators to carry out routine inspection, maintenance, and repair work.

- A wide range of accessories are available to meet different requirements with a high cost performance. In order to meet the needs of users in function expansion and special applications, a variety of accessory options are provided, such as different types of couplings, cooling devices, monitoring sensors and so on.

 

- Speed ratio range: 4-7.1. speed ratio is one of the important indexes to measure the transmission performance of the gearbox. Within this specific speed ratio range, it can provide suitable speed output for cement mill, coal mill and other equipments to ensure the grinding effect and production efficiency of materials in the mill.

- Rated power: 120-7,900 (kW). Such a wide range of rated power covers the power needs of mills from small and medium to large.

 

Edge-driven mill gearboxes for cement mills and coal mills. In the cement production process, the cement mill is the key equipment for grinding clinker into fine powder. This series of gearboxes can provide stable Power transmission to the cement mill to ensure the quality and output of cement. Similarly, in the coal processing industry, coal mills are used to grind coal to the right particle size to meet combustion or other process requirements. Edge drive mill gearboxes play an indispensable role in these applications, and their stable performance and reliable transmission are essential to ensure continuous production.

 

- Before installation, carefully check the foundation and mounting position to ensure accuracy. The stability and levelness of the mounting foundation directly affects the stability and life of the gearbox. Before installation, the foundation should be strictly inspected and measured to ensure that it meets the installation requirements.

- Regularly lubricate and maintain the gear box, and use the specified lubricant. The use of designated lubricants can ensure that the performance and quality of the lubricant meets the requirements of the gearbox, effectively reduce friction, wear and heat, and extend the service life of the gearbox.

- Pay close attention to the temperature, vibration and other parameters during operation, and stop the machine in time for troubleshooting when abnormal. In the process of gear box operation, temperature and vibration are important indicators reflecting its working condition. Corresponding monitoring equipment should be equipped to monitor these parameters in real time.