Brand: BOCH
Applicable Industry: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Construction Works, Energy &Amp; Mining, Food &Amp; Beverage Factory
Performance characteristics:
- Accurate torque adaptation, economic and efficient choice: its torque range is skillfully laid out to closely match the working conditions of the cement and coal mill industry. From the low-torque scenario of small mills to the high-torque operation of large mills, it can be accurately matched, avoiding the use of large materials or incompetent, showing the advantages of economic applicability and building a solid foundation for the enterprise to reduce costs and increase efficiency.
- Structural optimization, finite element excellence: with the help of finite element analysis, the key parts are analyzed and optimized in depth. Simulating the complex force, the structure shape and wall thickness are finely sculpted to ensure strength and reliability while realizing a compact structure upgrade. Compact layout facilitates space planning, improves power density, and releases powerful Power transmission efficiency in limited space, demonstrating the wisdom of subtle design.
- Unique Gear Shaping, Smooth and Quiet Transmission: The unique gear shaping process is remarkable. Precisely carved tooth profile and tooth direction, improve meshing contact, even force without impact. The transmission is smooth and stable, the noise is significantly reduced, the equipment runs quietly and efficiently, and prolongs the life of the gears, reduces the wear and tear maintenance costs, and protects the long-term stable operation.
- Smart design of oil sump, taking multiple needs into account: two designs of oil-containing sump and non-oil-containing sump are in parallel. The oil-containing sump simplifies lubrication and is suitable for places with limited maintenance conditions; the oil-less sump is easy to integrate with the centralized lubrication system and meets the special layout requirements. flexible solutions are adapted to multiple scenarios, giving users room for independent choice and demonstrating the concept of humanized design.
- Simple and reliable exterior, easy and
convenient maintenance: the exterior components uphold the concept of simplicity and reliability. The structure is simple without redundancy, and the connection is stable and easy to operate. Whether it is installation and commissioning, or daily inspection and maintenance, such as oil level checking, filter element replacement, fastening of connectors, etc., all can be completed efficiently. Reduce the difficulty and cost of maintenance, improve the overall availability of equipment and operation and maintenance efficiency.
- A wide range of optional accessories, cost-effective model: a wealth of optional accessories, including seals, connectors, monitoring sensors and so on. Users can customize the gearbox system according to their own needs and budget. A variety of options to enhance the flexibility of the applicability of the protection of high performance at the same time, to achieve the best balance between cost and efficiency, giving users a super-value return on investment.
Main technical parameters:
- Speed ratio range: 4-7.1, this speed ratio range is specially customized for cement mills, coal mills and edge-driven mills. Starting slowly and powerfully, accelerating smoothly and accurately, and matching the rotational speed precisely when running stably, it can output the appropriate power according to the process demand in each link to ensure the material grinding finely and evenly, and efficiently achieve the production goal, and improve the product quality and production efficiency.
- Rated power: 120-7,900 (kW), a wide power span covering all mill sizes. Small test mills are a good place to start, while large industrial mills are powerful. It provides solid power support for different scale production needs of the cement and coal grinding industry, helps enterprises develop steadily from small to large, and promotes efficient and sustainable progress of the industry.
Main application areas:
As a special gearbox for edge-driven mills of cement mills and coal mills. In the cement production chain, from clinker grinding to mixing material grinding, it can drive the mill stably and precisely control the fineness and strength. In the coal milling process, it can efficiently turn raw coal into qualified coal powder, supply energy stably to the cement kiln and other thermal equipments, and ensure the consistency and smoothness of the cement production process, which is an indispensable core power component in the building materials industry.
Important Tips:
- At the beginning of installation, rigorously check the model specifications and mill matching degree, check the precision of the connection parts, to ensure error-free installation and eliminate the hidden danger of mismatch, so as to provide a good start for the smooth operation of the equipment.
- Regular inspection of gears, bearings and other key parts, pay attention to the wear and lubrication condition, customize the maintenance plan according to the operating hours and working conditions, and update the wearing parts and lubricant in time to extend the service life of the equipment and reduce the overall operation and maintenance costs.
- During the whole operation, pay close attention to the temperature, vibration, noise and other parameters, abnormal stopping maintenance, thoroughly investigate the root cause of repair, and strictly prohibit the operation with obstacles, preventing and preventing to ensure safety, stable operation, and promote production.
- For oil-containing sump models, always check the oil quality and oil level to ensure clean and sufficient lubrication; for oil-free sump models, make sure that the lubrication system is smooth and the parameters are compliant to create an excellent lubrication environment for the long-lasting operation of the gearbox.
Henan Bocheng Import & Export Trading Co.
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