Performance characteristics:
- Based on the standard platform, the combination of modularization and special design is more economical and applicable. The establishment of the standard platform lays the foundation for the stability and reliability of the product, and the modularized design makes the production and assembly of parts more efficient and reduces the production cost.
- Optimize the structure of key parts through finite element analysis, more compact. Finite element analysis is a powerful engineering analysis tool that can accurately simulate the stress on parts under various working conditions. Through this technique, unnecessary material usage is reduced, making the entire gearbox smaller and lighter, while maintaining or even improving the strength and stiffness of the parts.
- Unique gear trimming technology improves meshing performance, smoother transmission and lower noise. The meshing quality of gears in the transmission process directly affects the smoothness of transmission and noise level. Unique gear trimming technology can make fine adjustments to the tooth shape of the gears, making the gears more uniform contact during meshing, reducing shocks and vibrations, thus realizing a smoother transmission.
- Multiple sealing forms with special sealing structures reduce the risk of leakage. In industrial production, it is crucial to prevent leakage of lubricants and other liquids. The design of the special seal structure further enhances the reliability of the seal, effectively prevents leakage, avoids equipment failure and environmental pollution due to leakage, and also reduces the consumption of lubricating oil, lowering operating costs.
- A complete unit with gearbox, torque arm system, coupling and oil supply system is available.
- Available with shrink disk, specially designed for easy disassembly and assembly. The design of shrinking disk makes the connection between gear box and shaft more solid, and at the same time, when it is necessary to dismantle for maintenance or replacement of parts, it can be operated quickly and conveniently, which greatly shortens the downtime of the equipment and improves the production efficiency.
Main technical parameters:
- Torque range: 200-5,800 (kN.m). Such a wide torque range enables it to adapt to different needs from small and medium-sized to large roller presses. Whether it is handling light material pulverization or coping with high-intensity industrial pulverization tasks, it can provide the right torque output to ensure the normal operation and efficient work of the equipment.
- The range of speed ratios: 25-125. The diverse selection of speed ratios provides users with the possibility to flexibly adjust the output speed according to specific process requirements. Different speed ratios can realize different material crushing size and output, which meets the specific needs of various production processes.
Main application areas:
In the cement and mining industries, it pulverizes materials at various stages of cement production, or various types of ore materials. In cement production, from the initial crushing of raw materials to the fine grinding of cement clinker, roller press gearboxes play a key role. For the mining industry, both metal ores and non-metallic ores need to be crushed to extract valuable components or to prepare for subsequent processing, and this gearbox can provide stable and reliable power support to ensure the efficient crushing process.
Important note:
- Installation should be carried out in strict accordance with the operating instructions to ensure that the components are installed accurately. Any deviation in the installation process may affect the performance and life of the gearbox, or even lead to equipment failure. Therefore, the operator must be familiar with the installation process and use the correct tools and methods to ensure the quality of installation.
- Regularly check the sealing parts and replace them in time if they are damaged to prevent leakage from affecting the operation of the equipment. Good condition of sealing parts is the key to prevent leakage. Regular inspection can detect potential problems in time and avoid losses caused by leakage. At the same time, when replacing sealing parts, choose products with reliable quality to ensure sealing effect.
- Pay attention to monitoring parameters such as torque and speed ratio during operation to ensure that they work within the normal range. Real-time monitoring of these parameters can timely detect abnormalities in the equipment, such as overload, abnormal speed, etc., so as to take appropriate measures to avoid equipment damage and production interruption.
Henan Bocheng Import & Export Trading Co.
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