Excavating Machinery Traveling Gearbox

High-efficiency modular design concept: the modular design is adopted to standardize the modular division of each functional component of the reducer. This enables the product to realize efficient assembly line operation in the manufacturing process, significantly shortening the production cycle and reducing production costs.

Compact structure and high load capacity: The structure is designed to be extremely compact, and can realize strong load capacity in limited space. This compactness and high load-bearing characteristic makes it particularly suitable for a variety of space-constrained travel organizations that need to withstand large loads.

Smooth and low-noise transmission performance: It shows excellent characteristics of smoothness and low noise in the transmission process. By optimizing the gear design, adopting high-precision processing technology and reasonable lubrication system, the impact and vibration of gear meshing are effectively reduced, thus realizing smooth Power transmission .

Advantage of rapid product development: With modular design and advanced R & D process, it has a shorter product development cycle. It can quickly respond to market demand and customers' customization requirements, and timely launch travel reducer products that meet the needs of different working conditions and equipment.

Optimization of the whole life cycle cost: Focusing on the control of the whole life cycle cost of the product, comprehensive consideration and optimization is carried out in all aspects from procurement cost, use cost to maintenance cost. Highly reliable materials and structures are adopted at the design stage to reduce the probability of failures and lower maintenance costs; at the same time, energy consumption is reduced by improving transmission efficiency, thus saving a lot of operating costs for users throughout the life cycle of the equipment and maximizing the cost-effectiveness.

Built-in brake safety guarantee: It can be built-in wet hydraulic multi-plate static brake, which has the advantages of large braking torque, fast response speed and smooth braking. In the process of equipment walking, encountering emergency or need to stop, can quickly and effectively realize braking, to ensure the safety of equipment stop. Especially in some slope walking or frequent starting and stopping conditions, the reliability and safety of the built-in brake is particularly important, providing a strong guarantee for the safe operation of the equipment.

Customized service ability: We have a strong ability to carry out non-standard design according to customers' needs. We are able to understand the special needs of different customers in different application scenarios, such as special installation dimensions, specific torque output curves, and requirements to adapt to extreme environments, etc., and turn these needs into actual product design and production through our professional R&D team and advanced manufacturing processes.

 

Various models to choose from: SCM - T / MPPT models are designed for different types and sizes of travel gears, SCM - T models may have unique performance advantages in some specific working conditions or equipment types, while MPPT models may focus on other aspects of performance, customers can choose the right model according to the characteristics and needs of their own equipment, in order to achieve the best matching effect. The customer can choose the right model for the characteristics and needs of their equipment to achieve the best match.

Wide range of ratios: With ratios ranging from 17 to 865, a wide range of ratios is available to meet a variety of equipment with different travel speeds and torque requirements.

Powerful output torque: The maximum output torque can reach 2,200kN.m. This high output torque is able to cope with the traveling needs of all kinds of heavy equipment under complicated road conditions.

 

Widely used in excavating machinery, piling machinery, lifting machinery, horizontal directional drilling, pavement machinery and other equipment walking drive mechanism. In excavating machinery, it provides power for the crawler or wheeled walking device of the excavator, so that it can move flexibly in the construction site and reach the designated working position for excavation; in piling machinery, it ensures the piling machine to walk smoothly in the construction site with different geological conditions and adjust the pile position accurately; in lifting machinery, it realizes its fast and safe movement in the lifting operation site and improves the operation efficiency; in horizontal directional drilling operation, it helps the equipment to move along the predetermined trajectory and improves the operation efficiency. In the horizontal directional drilling operation, it helps the equipment to move accurately along the predetermined trajectory, and carry out the work of underground pipe laying, etc. In the road surface machinery, it is an indispensable key component of the traveling mechanism of various engineering machinery to drive the roller, paver and other equipments to travel on the road construction site, and to ensure the smooth progress of the road construction.

 

Before installation, make sure to conduct a detailed survey of the installation site, carefully check the suitability of the reducer's model and specification with the host equipment's traveling mechanism, operate in strict accordance with the installation instructions, and ensure that the installation of each connecting part is accurate, fastened and reliable, so as to prevent vibration, deviation, even derailment and other abnormalities during the operation of the equipment due to improper installation, which will affect the performance and service life of the equipment.

Before the first operation, it is necessary to clean the inside of the reducer, check the installation of the gears, bearings, shaft seals and other key components as well as the lubrication status, and fill in high-quality lubricant according to the specified oil level and oil requirements.

During operation, establish a perfect equipment operation monitoring system, regularly test and record the oil temperature, oil pressure, vibration, noise and other key parameters of the reducer, and at the same time, pay attention to the overall operating conditions of the host equipment walking mechanism, such as the wear and tear of the tracks or tires, and the accuracy of the walking track.

Long-term out of service or seasonal out of service equipment, before decommissioning should do a good job of equipment cleaning, anticorrosion, rust-proof treatment, the gearbox lubricant discharge and properly stored.