Conveyor Intelligent Maintenance System (2025 latest standard)

February 15, 2025

The Conveyor Intelligent Maintenance System is designed to ensure the smooth operation of Conveyors in various crucial industrial scenarios, such as Mining ore transportation, where the harsh environment and heavy - duty operation place high demands on conveyor reliability; Agricultural grain handling, where efficient and clean conveyance is essential; and Building construction site, with its complex working conditions and continuous material transfer needs.

Core Maintenance Cycle

1.Belt tension detection

Frequency: Every 500 hours of operation

Standard: Tension value is kept within ±10% of the rated value.

Tools: Recommended laser rangefinder with ±0.1mm accuracy

2.Bearing lubrication maintenance

Periodicity: Grease replenishment every 300 operating hours

Grease quantity: 15 - 20g per bearing

New lubrication solution: synthetic grease with graphene additives, which can extend the lubrication cycle by 40%.

3.Motor insulation test

Measurement of insulation resistance every 2000 hours

Warning value: below 100 megohms, immediate repair is required.

Testing equipment: 2500V DC megohmmeter

4.Rail system calibration

Quarterly maintenance programme

Allowable error: Straightness deviation ≤ 0.3mm / metre

Calibration tool: laser collimator (accuracy 0.01mm)

Predictive maintenance technology

Vibration monitoring: Installation of wireless sensors for real - time monitoring, triggering an early warning when the vibration speed exceeds 4.5mm/s

Infrared thermal imaging: regular scanning to identify hot spots, temperature difference of more than 15 ℃ need to focus on inspection

Acoustic analysis: identify early bearing failures through abnormal noise characteristics (92% accuracy)

Intelligent diagnostic system: based on machine learning to predict the remaining life of components, error rate <8%

Replacement standard of key spare parts

Drive sprocket: tooth thickness wear up to 15% or 25,000 hours of use.

Roller bearings: 18,000 hours of operation or vibration value continuously exceeds the standard.

Frequency converter capacitors: capacity reduced to less than 80% of the nominal value.

Synchronous belt: Stretch rate over 3% and replace immediately

Lubrication management optimisation

Intelligent oiling system is adopted to dynamically adjust the lubrication cycle according to the real - time working conditions:

High temperature environment (>80℃): automatically shorten the lubrication interval by 30%.

High vibration conditions (> 4.5mm / s): increase 20% of the oil injection volume

The latest technology application

Two new mandatory specifications for the industry in 2025:

Digital twin maintenance system: all newly installed equipment needs to be equipped with 3D simulation models

Carbon footprint monitoring module: real - time tracking of carbon emissions during equipment maintenance.

Author:

Ms. Davina

E-mail:

davina@bochequipment.com

Phone/WhatsApp:

+852 59360273